CNC Vertical Gear Shaper
High-precision CNC Vertical Gear Shaper suitable for automotive and mechanical gear processing, offering accurate machining, easy operation, and reliable performance.
Table of Contents
High-Precision Industrial Gear Shaping Equipment
The CNC Vertical Gear Shaper is a heavy‑density, high‑precision gear processing machine designed for industrial gear manufacturing. Built for long‑term stable operation, it is widely used in automotive transmission, mechanical equipment, heavy industry, and precision parts production. With a rigid longitudinal structure, 3‑axis linkage CNC control, and stable cutting performance, this machine delivers consistent gear accuracy for batch production, custom processing, and high‑demand industrial applications. All machining procedures comply with international gear manufacturing standards such as ISO 21771‑1 and ISO 1328‑1, ensuring reliable quality and machining precision for global industrial clients.
Main Performance and Structural Characteristics
- Rigid Layout & High StabilityThe machine adopts a longitudinal structure with a swinging tool carrier, maximizing overall rigidity. The worktable performs accurate radial feed along three rectangular guideways, ensuring stable positioning and long‑term machining accuracy.
- 3‑Axis Linkage CNC SystemThis machine features full 3‑axis coordinated control for fully automatic gear shaping:
- C‑axis: Shaper cutter rotation control
- B‑axis: Worktable indexing rotation
- X‑axis: Radial feed movement
- Smooth & Stable Drive SystemEquipped with variable‑frequency motor for stepless speed regulation, ensuring smooth cutting, low vibration, and uniform gear surface finish.
- Safety & Ergonomic DesignFully enclosed safety guard prevents coolant splashing and ensures operator safety. Standard automatic chip conveyor and optional industrial air conditioner improve continuous production efficiency.
- Professional CNC Control SystemThe machine uses an independent sealed control cabinet with strong anti-interference performance, supporting multiple mainstream industrial CNC systems for stable and reliable operation.
- Efficient Cooling & Thermal StabilityIntegrated high‑volume oil cooling system is built into the machine bed, quickly dissipating cutting heat to avoid thermal deformation and maintain long‑term precision.
CNC Control System Options
We provide flexible control configurations to meet different industrial production requirements:
- Siemens SINUMERIK CNC System: High‑end precision control, suitable for complex gear processing and high‑volume automatic production.
- KND CNC System: Cost‑effective, easy to operate, ideal for small and medium batch gear manufacturing.
- GSK CNC System: Stable industrial‑grade performance, convenient maintenance, and complete after‑sales support for mass production lines.
All control systems support custom parameter settings, program storage, and one‑key batch processing.
Key Machine Advantages
- Ultra‑High Precision: Gear machining accuracy up to ±0.01mm, meeting strict industrial gear tolerance standards.
- Heavy‑Duty Stable Structure: Thick cast iron body minimizes vibration, supporting 24‑hour continuous operation.
- User‑Friendly Interface: Simplified CNC operation reduces training time and improves production efficiency.
- Wide Application Range: Suitable for spur gears, internal gears, special‑shaped gears and various custom gear parts.
- Fully Customizable: Spindle size, worktable, clamping fixture and CNC system can all be customized.
- Low Failure Rate: Premium industrial components reduce downtime and extend service life.
Applications
The CNC Vertical Gear Shaper is widely used in global industrial manufacturing:
- Automotive transmission gear production
- Mechanical gear and reducer parts processing
- Industrial gear manufacturing for construction machinery
- Precision gear shaping and prototype development
For a complete gear manufacturing solution, you can pair this machine with our Gear Hobbing Machine to realize efficient, full‑process gear production.
Technical Specifications
| Model | Unit | YK5132 | YK5150 | YK5180 | YK51125 |
| Max.workpiece dia.extemal/intemal | mm | 320/420 | 500/600 | 800/1000 | 1250/1600 |
| Max module | mm | 8 | 10 | 12 | 14 |
| Max stroke length | mm | 100 | 230 | 300 | 260-400 |
| Max tooth width | mm | 90 | 200 | 280 | 220-350 |
| Range of spindle stroke speed | Str/min | 5-2000 | 5-600 | 10-300 | 25-150 |
| spindle diameter | mm | 85 | 100 | 100 | 132 |
| Centric distance between cutter and worktable | mm | 0-270 | 0-400 | 0-700 | 0-1250 |
| Distance from end face of spindle to surface of worktable | mm | 225-335 | 240-450 | 275-625 | 750 |
| Range of alroular feeding | mm/str | 0-5 | 0-5 | 0-5 | 0-5 |
| Range of radial feeding | mm/str | 0-1600 | 0-2000 | 0-0.2 | 0-0.2 |
| worktable diameter | mm | 420 | 600 | 900 | 1250 |
| Worktable aperture | mm | 120 | 160 | 320 | 320 |
| Total power consumption | Kw | 22 | 22 | 22 | 25 |
| weight | Kg | 8000 | 10000 | 14000 | 16000 |
| Size(L*W*H) | mm | 3300x1800x2500 | 2850x1570x3100 | 3500x1400x3700 | 4400x2263x3400 |
After-Sales & Support
As a professional industrial machinery manufacturer, we provide comprehensive support for all our equipment:
- Customization: We offer OEM/ODM services to tailor the machine to your specific production needs.
- Installation & Training: Our engineers provide on-site installation, commissioning, and operator training.
- Warranty: 24-month warranty on all parts, with lifetime technical support and spare parts supply.
- Technical Support: We provide ongoing technical assistance and troubleshooting for all our equipment.
Why Choose BLMCNC CNC Vertical Gear Shaper?
When precision, efficiency, and reliability matter in gear manufacturing, BLMCNC’s CNC Vertical Gear Shaper stands out as the ideal solution for modern machine shops and industrial production lines.
Engineered with advanced CNC control systems and a robust vertical structure, our gear shaper delivers exceptional accuracy in machining both internal and external gears, splines, and helical gears. The vertical configuration ensures superior rigidity and stability, minimizing vibration during high-speed reciprocating cutting for consistently high-quality tooth profiles.
Key advantages of BLMCNC CNC Vertical Gear Shaper include:
- High Precision & Repeatability: Achieve DIN 6~7 level gear accuracy with tight tolerances, perfect for automotive, robotics, and gearbox applications.
- Versatile Machining Capability: Easily handle straight/spur gears, helical gears, face gears, and internal ring gears with optional helical guide or tilting table.
- Optimized Productivity: Features like automatic stroke adjustment, rapid tool retraction, and programmable cutting cycles reduce setup time and maximize output.
- User-Friendly CNC Interface: Intuitive control system (Siemens, Fanuc, or customized) simplifies programming, diagnostics, and daily operation even for less experienced operators.
- Durable & Low Maintenance: Heavy-duty cast iron base, hydrostatic guideways (on selected models), and centralized lubrication ensure long-term performance with minimal downtime.
Whether you are upgrading your current gear production or setting up a new precision machining cell, BLMCNC CNC Vertical Gear Shaper offers the technology, flexibility, and value to keep your operations competitive.
Contact BLMCNC today to discuss your gear machining requirements or request a tailored quotation Contact Us
For more industrial gear shaping solutions, visit our Gear Cutting Machines.
